Automotive and Auto Parts Industry

AI-Powered Quality Control in Automotive and Auto Parts

We analyze every part on your welding, assembly, and machining lines in real time, catching weld, surface, and dimensional tolerance defects before they reach the end of the line.

Sector-Specific Defects

Defects We Catch on Automotive Lines

We deliver millimeter-precision quality control on high-precision automotive parts through Siemens/Beckhoff PLC integration.

Weld Seam Defects

We detect porosity, incomplete welds, and irregularities in weld seams using high-resolution imaging.

Surface Scratch / Dent Detection

We instantly catch microscopic scratches, dents, and deformations on painted and metal surfaces.

Dimensional Tolerance Inspection

We verify whether critical part dimensions fall within tolerance through real-time image analysis.

Assembly Completeness / Sequence Check

We automatically check for missing screws, clips, and components, as well as assembly sequence and correct placement.

How It Works

How We Work in the Automotive and Auto Parts Sector

Opeak Vision analyzes every product on the production line in real time, detecting, separating, and reporting defects.

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  • 95%+ Accuracy
  • Real-Time Analysis
  • 24/7 Continuous Inspection
  • PLC Integration
  • Automated Reporting
  1. 01Cameras Capture Every ProductIndustrial cameras capture high-resolution images in a matter of milliseconds.
  2. 02AI DetectionTrained deep-learning models analyse each product and flag defects instantly.
  3. 03Product SeparationDefective items are removed from the line automatically through PLC integration.
  4. 04ReportingEvery result is logged, with live statistics tracked from a single dashboard.
Outcomes

Concrete Results

  1. 15% - 20%Missed defects in every 100 products
    1

    Manual Inspection Error Rate

  2. < 1%Missed defects in every 100 products
    2

    Opeak AI Error Rate

  3. +40%Efficiency rising over the year with Opeak
    3

    Annual Productivity Gain

  • 95%+

    DETECTION ACCURACY

  • 12ms

    LATENCY

  • 15-20% → <1%

    MANUAL → AI ERROR RATE

  • +40%

    ANNUAL EFFICIENCY GAIN

Common Questions

Frequently Asked Questions

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  • Yes, Opeak Vision works fully compatibly with all industrial-standard PLC and SCADA systems (Siemens, Beckhoff, etc.) and automatically removes defective parts from the line.

  • Yes, we use camera and lighting configurations that can be individually calibrated for different surface types and reflectivity levels.

  • Yes, the system can be configured to run fully locally (Edge/On-Premise) without requiring an internet connection.

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Let's Analyze Your Automotive and Auto Parts Line Together

Let's evaluate your factory's potential together with a free discovery call.

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