Pharma, Medical, Cosmetics Industry

AI-Powered Quality Control in Pharma, Medical, and Cosmetics Manufacturing

We inspect every product on your filling, blistering, and packaging lines with real-time machine vision, catching foreign particle, blister, and label compliance defects before shipment.

Sector-Specific Defects

Defects We Catch on Pharma, Medical, and Cosmetics Lines

We deliver regulation-compliant quality control through real-time machine vision on lines requiring high compliance and traceability.

Foreign Particle Detection

We detect foreign particles in liquid, tablet, and cosmetic products through contactless optical analysis.

Blister Integrity Inspection

We automatically inspect blister packaging for missing tablets, damaged foil, and seal integrity issues.

Label / Serial Number Compliance Check

We verify label, serial number, and barcode accuracy line-by-line in compliance with serialization requirements.

Fill Volume / Cap-Seal Inspection

We verify bottle and tube fill volume and cap seal integrity through precise image analysis.

How It Works

How We Work in the Pharma, Medical, Cosmetics Sector

Opeak Vision analyzes every product on the production line in real time, detecting, separating, and reporting defects.

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  • 95%+ Accuracy
  • Real-Time Analysis
  • 24/7 Continuous Inspection
  • PLC Integration
  • Automated Reporting
  1. 01Cameras Capture Every ProductIndustrial cameras capture high-resolution images in a matter of milliseconds.
  2. 02AI DetectionTrained deep-learning models analyse each product and flag defects instantly.
  3. 03Product SeparationDefective items are removed from the line automatically through PLC integration.
  4. 04ReportingEvery result is logged, with live statistics tracked from a single dashboard.
Outcomes

Concrete Results

  1. 15% - 20%Missed defects in every 100 products
    1

    Manual Inspection Error Rate

  2. < 1%Missed defects in every 100 products
    2

    Opeak AI Error Rate

  3. +40%Efficiency rising over the year with Opeak
    3

    Annual Productivity Gain

  • 95%+

    DETECTION ACCURACY

  • 100%

    TRACEABILITY

  • 0.3s

    INSPECTION TIME PER UNIT

  • < 1%

    OPEAK AI ERROR RATE

Common Questions

Frequently Asked Questions

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  • Our system keeps an analysis record for every product to ensure 100% traceability; it integrates as an additional inspection layer for your label and serial number verification processes.

  • Yes, our cameras operate contactlessly and can be integrated into hygiene-critical production areas with cleanroom-compliant equipment.

  • Yes, the system is calibrated separately for each packaging format; thanks to its continuous learning capability, it quickly adapts to new product/packaging variations.

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Let's Analyze Your Pharma, Medical, Cosmetics Line Together

Let's evaluate your factory's potential together with a free discovery call.

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