Glass, Ceramics, Construction Industry

AI-Powered Quality Control in Glass, Ceramics, and Construction Materials

We analyze every product on your glass, ceramics, and construction material lines with real-time machine vision, detecting micro-cracks, bubbles, and dimensional deviations within seconds.

Sector-Specific Defects

Defects We Catch on Glass, Ceramics, and Construction Lines

We catch microscopic defects invisible to the human eye on high-speed production lines with optical precision.

Micro-Crack Detection

We detect invisible micro-cracks on glass and ceramic surfaces using high-resolution imaging.

Bubble Inspection

We inspect internal and surface bubbles and glazing defects without slowing production speed.

Dimensional / Geometric Deviation

We verify out-of-tolerance deviations in product geometry through contactless measurement.

Surface Roughness / Stain Inspection

We automatically detect surface roughness, stains, and color-homogeneity issues.

How It Works

How We Work in the Glass, Ceramics, Construction Sector

Opeak Vision analyzes every product on the production line in real time, detecting, separating, and reporting defects.

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  • 95%+ Accuracy
  • Real-Time Analysis
  • 24/7 Continuous Inspection
  • PLC Integration
  • Automated Reporting
  1. 01Cameras Capture Every ProductIndustrial cameras capture high-resolution images in a matter of milliseconds.
  2. 02AI DetectionTrained deep-learning models analyse each product and flag defects instantly.
  3. 03Product SeparationDefective items are removed from the line automatically through PLC integration.
  4. 04ReportingEvery result is logged, with live statistics tracked from a single dashboard.
Outcomes

Concrete Results

  1. 15% - 20%Missed defects in every 100 products
    1

    Manual Inspection Error Rate

  2. < 1%Missed defects in every 100 products
    2

    Opeak AI Error Rate

  3. +40%Efficiency rising over the year with Opeak
    3

    Annual Productivity Gain

  • 400/min

    MONITORED PRODUCTION SPEED

  • 85%

    REDUCTION IN RETURNS (CASE STUDY)

  • 6 Months

    RETURN ON INVESTMENT

  • 95%+

    DETECTION ACCURACY

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CASE STUDY

A Zero-Defect Vision for Glass Production

Working with one of Turkiye's leading glass manufacturers, we deployed an AI system that detects microscopic cracks on a line running at 400 units per minute.

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  • 85%

    Reduction in Returns

  • 6 Months

    Return on Investment

Common Questions

Frequently Asked Questions

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  • Yes. In a project with one of Turkey's leading glass manufacturers, we successfully detected micro-cracks on a line running at 400 units per minute; the project delivered an 85% reduction in returns and a 6-month return on investment.

  • We detect micro-cracks and bubbles by leveraging light refraction on transparent surfaces with specialized lighting techniques and high-resolution optical sensors.

  • Yes, the same AI infrastructure can be calibrated for surface and dimensional quality control in ceramic tile, sanitaryware, and construction material manufacturing.

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Let's Analyze Your Glass, Ceramics, Construction Line Together

Let's evaluate your factory's potential together with a free discovery call.

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